A forklift and a reach truck side by side

The Difference Between Reach Trucks and Forklifts

Forklifts and reach trucks are two of the most popular material-handling vehicles used across various industries, from food processing to warehousing. These machines have a similar design. However, their distinct features make them best suited for unique tasks.

The most significant difference between reach trucks and forklifts is their balancing techniques. Forklifts feature a counterbalance mechanism, while reach trucks have two stabilizing legs. Your business's operational needs will dictate which truck is the better choice.

You'll need to compare factors such as size, weight capacity, lifting height, and turn radius. Discover the difference between these industrial trucks and the key applications for each.

What are Reach Trucks?

reach truck in use in a warehouse

A reach truck, sometimes called a narrow aisle reach truck, is a type of forklift that is smaller than a standard counterbalance model. Its compact size allows it to maneuver in confined spaces, suiting warehouses and work spaces with tight aisles.

With a lighter load capacity, reach trucks benefit from extended lift height. They rely on two outer legs for balance instead of a counterweight.

Types of Reach Trucks

There are four main types of reach trucks on the market:

  1. Single-reach: These include standard forks attached to a pantograph hydraulic device. The pantograph extends the forks to reach into the racks.
  2. Double-reach: A more advanced model than single-reach trucks that can lift two pallets and improve operational efficiency.
  3. Moving mast: This type of reach truck enables the mast assembly to move forward and backward, enabling further reach into deep racking systems.
  4. Multi-directional: Pivoting wheels allow for lateral, backward and forward movement on versatile multi-directional models.

You can work with an equipment expert to determine which option is right for your unique operations and applications.

What are Forklifts?

A forklift is a go-to industrial machine for lifting and moving heavy materials. A counterbalance weight at the equipment's rear stabilizes the load weight at the front. They are maneuverable and can hoist loads up and down for various applications, while reach trucks often have more flexible fork movement. Forklifts also typically lift heavier loads than reach truck models.

Types of Forklifts

Counterbalance forklifts come in many variations, these include:

  1. Electric 3 or 4-wheel: These forklifts use electric energy sources rather than fuel. They also typically have a tight turning radius.
  2. Internal combustion: This model is available in either cushion or pneumatic tire options and runs on fuel, such as liquefied petroleum gas (LPG), gasoline or diesel.
  3. Articulated and swing mast: The mast on these models moves side to side, pivoting independently from the body.
  4. High-capacity: These forklifts can handle heavier loads with stability and precision. They're available in cushion or pneumatic tire versions.

Different models are better suited for unique applications, and you can partner with an experienced equipment provider to determine the best options for your needs.

Reach Truck vs. Forklift: What Is the Difference?

Explore the primary distinctions between a reach truck versus a forklift below:

  • Attachments: Forklifts offer various attachment options to perform different functions. In general, reach trucks have a side shifter without other accessories.
  • Controls: Counterbalanced forklifts feature controls similar to those of road vehicles. Operators use a steering wheel, gear stick, accelerator and brake pedals. Forklifts also typically have hydraulic controls. Reach trucks have a steering wheel and a joystick to dictate movement, while an operator utilizes a pedal on the cabin's floor to power the vehicle.
  • Operation environment: Forklifts suit indoor and outdoor activities with their more durable build. Unless you invest in an outdoor-specific model, reach trucks work best indoors.
  • Fork extension: Counterbalance forks move up and down, while reach truck forks extend forward or backward. The pantograph gives reach trucks their more flexible and versatile reaching capabilities.
  • License: Operators need additional training to drive reach truck models, per the Occupational Safety and Health Administration's regulations for powered industrial trucks.
  • Lifting height: Both have similar masts, but reach trucks are taller for high-rack use. Carrying lighter loads means reach trucks have increased lift.
  • Load balancing: Material handling trucks must balance the weight of their load. A forklift has a counterbalance at the rear, whereas a reach truck has stabilizing legs.
  • Operator position: In most forklifts, operators sit in the cab. For visibility, operators stand in reach trucks perpendicular to the forks.
  • Power source: Forklift fuel includes electric, LPG, diesel, gasoline and compressed natural gas. Reach trucks run on electric power only.
  • Turn radius: Because of their wheelbase and counterweight, forklifts have a large turn radius and require more space for maneuverability. Reach trucks, with a smaller chassis and turning radius, can handle narrow aisles and tighter spaces.
  • Versatility: Forklifts are more versatile and work with diverse attachment options to transform them into multifunctional machines. Reach trucks are best suited for straightforward indoor racking environments, such as narrow-aisle warehouses.
  • Weight capacity: Forklifts benefit from a heavier capacity than reach trucks. However, the latter typically have higher lift capabilities.

Why Purchase Reach Trucks?

Reach trucks are the ideal solution for specific environments and tasks, including the following:

  • Narrow aisles: Reach trucks easily navigate narrow aisles where navigation can be challenging. Their compact size makes them perfect for small- and medium-sized warehouses.
  • Loading docks: Loading and unloading trucks can be tricky in cramped spaces. Reach trucks can maneuver in small spaces and optimize stacking in lorries.
  • Pallet management: Increased lift height and extendable forks suit pallet storing and retrieval applications.
  • Stacking goods: The reach truck's stacking capabilities work well for high racks. Vertical stacking optimizes space use.
  • Inventory handling: Stock organization is simple with reach trucks' accuracy and maneuverability.
  • Food processing facilities: Temperature-controlled areas benefit from a reach trucks' speed and efficiency.

Why Purchase Forklifts?

The versatility of forklifts makes them optimal for many different applications, such as:

  • Construction: These machines are ideal for heavy construction materials like bricks or steel. Certain forklifts, such as rough terrain trucks, can handle uneven surfaces.
  • Large warehouses: Facilities with wide aisles benefit from a forklift's carrying power and flexibility.
  • Loading and unloading: A forklift can load anything from trucks to shipping containers.
  • Lumber and shipyards: The carrying capacity of forklifts suits heavy-duty applications like stacking wood or steel.
  • Moving non-standard items: Attachment options allow forklifts to move irregular cargo.
  • Stacking heavy loads: Forklifts can typically stack and haul heavier goods than reach truck models.
  • Transportation: With their durable tires, forklifts can transport goods across warehouses or yards.

Find Reach Trucks and Forklifts at Medley Equipment Company

Medley Equipment Company is here to help you find the perfect material handling solutions for your operations. We offer top-quality products, spectacular support and 80 years of industry experience. There's a reason we are a leading material-handling equipment dealer.

Discover how a high-performance vehicle maximizes your operational efficiency and productivity. Browse our extensive range of counterbalance forklifts. If you need something smaller, shop our selection of compact reach trucks.

Find a Medly Equipment Company location near you, or contact our expert team to request a quote today!

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Oklahoma City

4201 Will Rogers Pkwy
Oklahoma City, OK 73108
(405) 946-3453

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